北京博魯斯潘精密(mi)機(ji)床有(you)限公司（簡稱PMT）于近期建成國內規模較大的智能制造生(sheng)(sheng)產(chan)線。整線高端數控(kong)精密(mi)主(zhu)機(ji)120余(yu)臺(tai)，附(fu)機(ji)及機(ji)器人(ren)150余(yu)臺(tai)套，該(gai)項目一期順利交付(fu)吉利汽(qi)(qi)車集團，現已開始(shi)逐(zhu)步批量投產(chan)，將實現每年330天、每天24小時連(lian)續(xu)生(sheng)(sheng)產(chan)。該(gai)產(chan)線將用于吉利沃(wo)爾(er)沃(wo)、吉利汽(qi)(qi)車百色高端鋁合金輪轂(gu)無人(ren)化生(sheng)(sheng)產(chan)制造，并可(ke)供應(ying)主(zhu)流汽(qi)(qi)車廠。
該智能(neng)制(zhi)造生產線，由四軸高精高速雙刀塔數控(kong)立(li)式(shi)(shi)車(che)床(chuang)、數控(kong)臥式(shi)(shi)車(che)床(chuang)、立(li)式(shi)(shi)加工(gong)(gong)(gong)中心、機器人(ren)、零(ling)(ling)件(jian)自(zi)動(dong)識別(bie)系統(tong)、圖像處理系統(tong)、測量(liang)系統(tong)及(ji)附屬(shu)物流線等設備組成，可(ke)實(shi)現(xian)零(ling)(ling)件(jian)的(de)自(zi)動(dong)輸入、自(zi)動(dong)定位(wei)、智能(neng)識別(bie)、智能(neng)找正、零(ling)(ling)件(jian)自(zi)動(dong)定心、自(zi)動(dong)上下料、全(quan)自(zi)動(dong)智能(neng)加工(gong)(gong)(gong)、自(zi)動(dong)測量(liang)，以及(ji)智能(neng)尺(chi)寸變化(hua)趨勢分析、預判，實(shi)現(xian)智能(neng)自(zi)動(dong)補償等功能(neng)。另外，為了(le)較好地克服薄壁零(ling)(ling)件(jian)的(de)裝(zhuang)卡變形問題，原創性地實(shi)現(xian)了(le)智能(neng)伺服控(kong)制(zhi)——高速旋轉(zhuan)的(de)薄壁工(gong)(gong)(gong)件(jian)的(de)卡緊力(li)隨切(qie)削(xue)綜合速度、切(qie)深等工(gong)(gong)(gong)藝參數而變化(hua)。更(geng)為突出的(de)是(shi)，整(zheng)線制(zhi)造平臺(tai)的(de)柔性化(hua)特征明顯，可(ke)自(zi)動(dong)識別(bie)不同(tong)(tong)(tong)的(de)輪轂工(gong)(gong)(gong)件(jian)，調用相應(ying)的(de)機加工(gong)(gong)(gong)程序(xu)，同(tong)(tong)(tong)時根據不同(tong)(tong)(tong)的(de)工(gong)(gong)(gong)件(jian)，自(zi)動(dong)識別(bie)匹配相應(ying)的(de)卡具卡緊力(li)，并通過在線測量(liang)裝(zhuang)置，實(shi)現(xian)序(xu)中檢測及(ji)反饋，以保證工(gong)(gong)(gong)件(jian)的(de)加工(gong)(gong)(gong)要求。同(tong)(tong)(tong)時，該項目全(quan)線可(ke)以適(shi)應(ying)新能(neng)源汽車(che)電機殼體類(lei)精密零(ling)(ling)件(jian)的(de)無人(ren)化(hua)制(zhi)造，滿足(zu)未(wei)來市(shi)場(chang)變化(hua)的(de)需求，將使用戶(hu)工(gong)(gong)(gong)廠得以適(shi)應(ying)多變的(de)市(shi)場(chang)競(jing)爭(zheng)。
汽車(che)行業(ye)對生產(chan)(chan)穩定性要求苛刻，需(xu)要的(de)高(gao)端(duan)生產(chan)(chan)裝備大多(duo)來(lai)自歐(ou)美(mei)等地。該(gai)(gai)項目是滿足我國汽車(che)零部件行業(ye)需(xu)求的(de)較大規模無人化智能(neng)生產(chan)(chan)線(xian)，擁有自主知(zhi)識(shi)產(chan)(chan)權，由(you)博魯斯(si)潘(pan)等國內高(gao)端(duan)精(jing)密機(ji)床企(qi)業(ye)提供機(ji)加工(gong)設(she)備解決方(fang)案，成(cheng)(cheng)為(wei)該(gai)(gai)公(gong)司的(de)重要里程(cheng)碑，對服務于我國汽車(che)制造業(ye)也具(ju)有代(dai)表意義。產(chan)(chan)線(xian)全面投產(chan)(chan)后，將達成(cheng)(cheng)500萬只高(gao)端(duan)輕量(liang)化鋁(lv)合(he)金(jin)輪轂的(de)年產(chan)(chan)能(neng)。
博(bo)魯斯潘(pan)精(jing)(jing)(jing)密(mi)（PMT）在其董事(shi)長、創(chuang)始人吳行飛(fei)博(bo)士(shi)的(de)帶領下，長期從(cong)(cong)事(shi)精(jing)(jing)(jing)密(mi)超精(jing)(jing)(jing)密(mi)數(shu)控(kong)(kong)機床(chuang)(chuang)底層基礎(chu)(chu)核(he)(he)心(xin)共性(xing)(xing)(xing)技(ji)(ji)(ji)術與工(gong)(gong)藝(yi)的(de)研(yan)究(jiu)，現已基本形成(cheng)以研(yan)發(fa)為(wei)根基的(de)國(guo)家(jia)級(ji)高(gao)(gao)新技(ji)(ji)(ji)術企業(ye)，年產(chan)(chan)200余臺(tai)高(gao)(gao)端數(shu)控(kong)(kong)機床(chuang)(chuang)。作(zuo)為(wei)北(bei)京市(shi)專精(jing)(jing)(jing)特新企業(ye)，始終堅持(chi)以機床(chuang)(chuang)核(he)(he)心(xin)基礎(chu)(chu)技(ji)(ji)(ji)術與工(gong)(gong)藝(yi)研(yan)究(jiu)為(wei)驅動(dong)(dong)，以市(shi)場為(wei)導向，研(yan)發(fa)一代(dai)，儲備一代(dai)，先(xian)后在重(zhong)載精(jing)(jing)(jing)密(mi)超精(jing)(jing)(jing)密(mi)高(gao)(gao)剛度數(shu)控(kong)(kong)機床(chuang)(chuang)主(zhu)(zhu)軸(zhou)、超精(jing)(jing)(jing)密(mi)靜壓導軌、精(jing)(jing)(jing)密(mi)超精(jing)(jing)(jing)密(mi)數(shu)控(kong)(kong)轉臺(tai)、精(jing)(jing)(jing)密(mi)五(wu)(wu)軸(zhou)聯動(dong)(dong)數(shu)控(kong)(kong)動(dong)(dong)力擺(bai)頭等(deng)核(he)(he)心(xin)部(bu)件(jian)關鍵技(ji)(ji)(ji)術與工(gong)(gong)藝(yi)上(shang)，尤其在整機系統的(de)可(ke)靠(kao)(kao)性(xing)(xing)(xing)和穩(wen)定性(xing)(xing)(xing)等(deng)方面(mian)取得了(le)關鍵性(xing)(xing)(xing)突破。從(cong)(cong)自主(zhu)(zhu)可(ke)控(kong)(kong)的(de)核(he)(he)心(xin)部(bu)件(jian)及單元的(de)基礎(chu)(chu)研(yan)究(jiu)，到高(gao)(gao)端數(shu)控(kong)(kong)整機的(de)原(yuan)創(chuang)性(xing)(xing)(xing)研(yan)發(fa)、制造，再上(shang)升(sheng)到為(wei)用戶提(ti)供整體解決方案，將(jiang)基礎(chu)(chu)技(ji)(ji)(ji)術工(gong)(gong)藝(yi)研(yan)究(jiu)及產(chan)(chan)品工(gong)(gong)程(cheng)化研(yan)究(jiu)的(de)成(cheng)果進行產(chan)(chan)業(ye)化，形成(cheng)了(le)穩(wen)定可(ke)靠(kao)(kao)的(de)原(yuan)創(chuang)性(xing)(xing)(xing)新產(chan)(chan)品，得到了(le)國(guo)內外主(zhu)(zhu)流用戶的(de)認(ren)可(ke)。目前，公司(si)產(chan)(chan)品已經涵(han)蓋超精(jing)(jing)(jing)密(mi)數(shu)控(kong)(kong)光(guang)學銑磨，光(guang)學數(shu)控(kong)(kong)車床(chuang)(chuang)，光(guang)學五(wu)(wu)軸(zhou)聯動(dong)(dong)加(jia)工(gong)(gong)中心(xin)，以及用于航(hang)空發(fa)動(dong)(dong)機葉(xie)片(pian)、葉(xie)榫、飛(fei)機機匣蜂(feng)窩等(deng)高(gao)(gao)精(jing)(jing)(jing)度五(wu)(wu)軸(zhou)聯動(dong)(dong)加(jia)工(gong)(gong)的(de)加(jia)工(gong)(gong)中心(xin)與精(jing)(jing)(jing)密(mi)磨床(chuang)(chuang)。
